Current actuator design relies solely on the valve stem for alignment, which can lead to instability (tilting/wobbling), especially due to large actuator diameter.
A secondary guidance feature is required to improve stability during actuation.
Proposed solutions (to be evaluated):
Option A – Inner guiding skirt
- Add a downward-extending inner skirt
- Guides against pump collar or internal geometry
- Provides radial constraint close to the stem axis
Option B – Outer guiding interface (body-guided)
- Use the outer actuator wall or skirt to guide against Body
Creates a larger-diameter guidance surface, improving resistance to tilt
Goal
- Reduce actuator wobble and tilting
- Improve alignment under off-axis loading
- Enhance perceived quality and user control
Design considerations
- Clearance vs. friction (avoid sticking)
- Tolerance stack-up between actuator and body/pump
- Maintain full vertical stroke freedom
- Assembly compatibility
- Injection molding feasibility
Open questions / risks
- Which concept provides better stability: inner vs. outer guidance?
- Risk of friction or squeaking with outer guidance
- Sensitivity to dimensional variation (especially for body-guided design)
- Need for combination solution (inner + outer guidance)
Next steps
- Develop concept variants:
- Inner skirt
- Outer guiding wall
- Hybrid solution
- 3D print and compare stability performance
- Evaluate user feel and actuation smoothness
Priority
Backlog (dependent on v0.1.5 validation results)
Current actuator design relies solely on the valve stem for alignment, which can lead to instability (tilting/wobbling), especially due to large actuator diameter.
A secondary guidance feature is required to improve stability during actuation.
Proposed solutions (to be evaluated):
Option A – Inner guiding skirt
Option B – Outer guiding interface (body-guided)
Creates a larger-diameter guidance surface, improving resistance to tilt
Goal
Design considerations
Open questions / risks
Next steps
Priority
Backlog (dependent on v0.1.5 validation results)