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Actuator – Add inner guiding skirt for stability #2

@YourGenus

Description

@YourGenus

Current actuator design relies solely on the valve stem for alignment, which can lead to instability (tilting/wobbling), especially due to large actuator diameter.
A secondary guidance feature is required to improve stability during actuation.

Proposed solutions (to be evaluated):
Option A – Inner guiding skirt

  • Add a downward-extending inner skirt
  • Guides against pump collar or internal geometry
  • Provides radial constraint close to the stem axis

Option B – Outer guiding interface (body-guided)

  • Use the outer actuator wall or skirt to guide against Body

Creates a larger-diameter guidance surface, improving resistance to tilt

Goal

  • Reduce actuator wobble and tilting
  • Improve alignment under off-axis loading
  • Enhance perceived quality and user control

Design considerations

  • Clearance vs. friction (avoid sticking)
  • Tolerance stack-up between actuator and body/pump
  • Maintain full vertical stroke freedom
  • Assembly compatibility
  • Injection molding feasibility

Open questions / risks

  • Which concept provides better stability: inner vs. outer guidance?
  • Risk of friction or squeaking with outer guidance
  • Sensitivity to dimensional variation (especially for body-guided design)
  • Need for combination solution (inner + outer guidance)

Next steps

  • Develop concept variants:
    • Inner skirt
    • Outer guiding wall
    • Hybrid solution
  • 3D print and compare stability performance
  • Evaluate user feel and actuation smoothness

Priority
Backlog (dependent on v0.1.5 validation results)

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